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Gayflower: Spring 2025 Plan

Reference Photo:

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0. Plywood backing

Get a fairly large piece of plywood to serve as backing for all the gear that is mounted on the rear wall here - the spider box, the control box, the electronic things, and, in the future, the plumbing stack for the pump outlet.

Shopping:

Qty Item Vendor

Notes

1 3/4" Plywood
24" x 48" panels
Home Depot in Reno

They sell precut 24x48 pieces or buy 4'x8' pieces and cut in four

 

Consider buying an extra 14 to replace crappy shelves in Empire Fort

20 Wood-to-metal self-driving screws
#10 diameter
1 1/2"

Home Depot in Reno
(link)

We might have them in the tool fort

1. IBC Tote Replacement

Replace all seven totes with new ones and completely replace all plumbing connecting them.

Design considerations
  • Use flexible hoses instead of PVC with glue, for easy replacement, more flexibity, and less likely to break
  • Pump requires 1" diameter inflow. To accomplish this the nearest IBC tote will be connected with 1" PEX-B. All the other totes can be connect to each other with 3/4" hose just to allow them to balance with each other.
  • Shutoff valves everywhere for safety and quick repairs

New plumbing configuration

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A IBC tote 
B 2" Camlock valve, preinstalled on tote
C 2" Camlock to 3/4" Male Garden Hose adapter
D 2' long 3/4" Female to Female Garden Hose Extender (get some 1' as well to minimize slop)
E

3/4" Garden Hose splitter with valves (F - M - M)

F 5' long 3/4" Garden Hose (M - F)
G

3/4" Garden Hose three way splitter with valves (F - M - M - M)

H

50' 3/4" Garden Hose (M - F)

I

Hole in floor

J

2" Female Camlock to 2" Male NPT Adapter, Stainless Steel (example)

K

2" Female NPT to 1" Female NPT

L

1" Male NPT to 1" Sharkbite

M

1" PEX-B

N

1" - 1" - 3/4" Reducing Tee (Sharkbite)

O

1" Sharkbite Elbows

P

1" Sharkbite to 1" Male NPT

Q

Pump, with 1" Female NPT inlet

R

3/4" PEX-B

S

3/4" Sharkbite to 3/4" Male NPT

T

3/4" Female NPT to 3/4" Male Garden Hose

U

3/4" Garden Hose Shutoff Valve (M-F)

V

3/4" Garden Hose Male to Male Coupler

Shopping:

Qty Item Vendor

Notes

7

Rebottled or new IBC totes

330 gallon
2" Camlock Valve

The Cary Company
EST104097
To ship to Empire
7 2" Camlock to 3/4" Male Garden Hose The Cary Company or
Amazon
 
2

3/4" Female - Female Garden Hose

5' Length

Amazon
3 3/4" Female - Female Garden Hose
2' Length
Amazon
3 3/4" Female - Female Garden Hose 
1' Length
Amazon
2

3/4" Male - Female Garden Hose

6' Length

Amazon
1 3/4" Garden Hose Y-Splitter With Valves Amazon
2 3/4" Garden Hose Three way splitter With Valves Amazon
2 3/4" Garden Hose, 50' Amazon
2 2" Camlock to 2" Male NPT Adapter The Cary Company
or
Amazon (two included)

2 2" Female NPT to 1" Female NPT Reducer Amazon
2 1" Male NPT to 1" Sharkbite Sharkbite U140LF

2 1" x 1" x 3/4" Reducing Tee (Sharkbite) Sharkbite U416LF
 
3 1" Sharkbite Elbows Sharkbite U260LF

10' 1" PEX-B - White Home Depot
     




7 Garden hose shutoff valve
3/4" male to 3/4" female
Amazon








list incomplete

The pump requires 1" diameter input, so it draws from the nearest tote using 1" PEX-B (put together with sharkbite fittings). That tote, and the other six, are all interconnected using 3/4" hoses, which allow the water to seek a level between them.


2. Evaporative Cooler Supply Rerouting

The water supply line for the evaporative cooler should be rerouted so it does not interfere with that IBC tote. Also, it might be responsible for the leak at the top of the pump.

Shopping:

    1 1/4 in. x 1/8 in. Evaporative Cooler Angle Needle Valve Home Depot (link)  
    50 feet 1/4 in. Evaporative Cooler Copper Tube Home Depot (link)
    1 3/4 in. Evaporative Cooler FGH x MGH Sill Cock Home Depot (link)
    1 1/4 in. x 1/8 in. Evaporative Cooler CC and MPT Male Union Home Depot (link) spare part
    1 1/4 in. Compression Brass Nut Fitting Home Depot (link) spare part
    1 Mini Copper Tubing Cutter Home Depot (link) tool

    3. Rework plumbing above the pump

    The main goal here is to make something that allows for quickly swapping out a failed pump, and eliminate the PVC+glue that is prone to leaks.

    image.png

    A Incoming 5' Aeromixer hose, bringing water from tanks. NPT 1" F connection on the pump. 
    B Existing DRUMMOND 1 HP Stainless Steel Shallow Well Pump and Tank with Pressure Control Switch - 950 GPH
    C 1" x 1" Male NPT Sharkbite brass adapter U140LF 
    D

    1" diameter PEX-B.

    E

    1" Sharkbite Tee (U374LF)

    F

    1" diameter PEX-B

    G

    1" Sharkbite Coupling (U020LF)

    H

    Existing PVC pipe leading to 
    Provide 1" to 3/4" Sharkbite Reducer (U060LF) just in case

    I

    1" to 3/4" Sharkbite Fitting Reducer (U724LF)
    Provide backup 1" to 3/4" Sharkbite Reducer (U060LF) just in case

    J

    3/4" diameter PEX-B

    K

    Sharkbite 3/4" x 3/4" Hose Garden Valve (24623LF)

    Should be screwed onto plywood backing

    L

    3/4" Garden Hose leading outside the truck to a manifold for additional water hookups

    M

    Evaporative Cooler Hookup (parts described in section 2)

    N

    Evaporative Cooler 1/4" Copper Tubing

    O

    Additional 5' Aeromixer hose (1" diameter). NPT 1" F connection on the pump. This allows the pump to be moved around a bit, offset from the wall where everything is mounted, and quickly connected or disconnected. It also means that pump vibrations don't vibrate the plumbing.

    P

    This section to be mounted on plywood at the wall
    Use some 1" and 3/4" pipe hangers like this to make it strong

    Q

    Sharkbite 1" Check Valve (U2020-0000LF)

    Provide Sharkbite disconnect tongs (U715) for winterizing.